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Last Modified: 11-29-2007 |
1.6 A |
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Service Category: Drivetrain |
Section: Automatic Transmission/Transaxle |
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Model Year: 2008 |
Model: Sequoia |
Doc ID: RM0000018ZB00ZX |
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Title: A750F AUTOMATIC TRANSMISSION / TRANSAXLE: AUTOMATIC TRANSMISSION ASSEMBLY: INSTALLATION (2008 Sequoia) |
INSTALLATION
1. INSTALL TRANSFER ASSEMBLY
2. INSTALL TORQUE CONVERTER ASSEMBLY
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(a) Using a vernier caliper and straightedge, measure dimension A between the transmission fitting surface of the engine and the converter fitting surface of the drive plate.
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(b) Install the torque converter to the transmission housing.
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(c) Using a vernier caliper and straightedge, measure dimension B shown in the illustration and check that B is greater than A measured in the first step.
Standard distance:
B = A + 1 mm (0.0394 in.) or more
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3. INSTALL TRANSMISSION CONTROL CABLE BRACKET
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(a) Install the transmission control cable bracket with the 2 bolts.
Torque: 12 N·m (122 kgf·cm, 9 ft·lbf)
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4. INSTALL CONNECTOR CLAMP BRACKET
(a) Install the front left bank oxygen sensor connector clamp bracket with the bolt.
Torque: 8.0 N·m (82 kgf·cm, 71 in·lbf)
(b) Install the rear left bank oxygen sensor connector clamp bracket with the bolt.
Torque: 29 N·m (296 kgf·cm, 21 ft·lbf)
5. INSTALL AUTOMATIC TRANSMISSION ASSEMBLY
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(a) Install the automatic transmission assembly with the 10 bolts.
Torque: 71 N·m (724 kgf·cm, 52 ft·lbf)
Torque: 37 N·m (377 kgf·cm, 27 ft·lbf)
NOTICE:
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Confirm that 2 knock pins are on the transmission fitting surface of the engine block before transmission installation.
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After installing the transmission, confirm that the torque converter rotates smoothly.
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6. CONNECT WIRE HARNESS AND CONNECTOR
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(a) Connect the park/neutral position switch connector, transmission wire connector, 2 transmission revolution sensor connectors and 3 transfer control side connectors.
HINT:
Push up the lever until the claw of the transmission wire connector makes a connection sound.
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(b) Connect the harness clamp with the bolt.
Torque: 8.2 N·m (84 kgf·cm, 73 in·lbf)
(c) Connect the 4 connector clamps and 8 harness clamps.
(d) Tilt up the automatic transmission.
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(e) Connect the ground cable with the bolt.
Torque: 5.5 N·m (56 kgf·cm, 49 in·lbf)
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7. INSTALL REAR NO. 1 ENGINE MOUNTING INSULATOR
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(a) Install the rear No. 1 engine mounting insulator to the transmission with the 4 bolts.
Torque: 59 N·m (602 kgf·cm, 44 ft·lbf)
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(b) Install the rear engine mounting heat insulator with the bolt.
Torque: 12 N·m (122 kgf·cm, 9 ft·lbf)
8. INSTALL NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY
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(a) Install the No. 3 frame crossmember to the rear engine mounting insulator with the 4 bolts.
Torque: 16 N·m (163 kgf·cm, 12 ft·lbf)
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(b) Install the No. 3 frame crossmember with the 4 bolts, 4 washers and 4 nuts.
Torque: 110 N·m (1122 kgf·cm, 81 ft·lbf)
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9. INSTALL DRIVE PLATE AND TORQUE CONVERTER CLUTCH SETTING BOLT
(a) Turn the crankshaft to gain access to the 6 bolts and install the bolt while holding the crankshaft pulley setting bolt with a wrench.
Torque: 48 N·m (489 kgf·cm, 35 ft·lbf)
NOTICE:
First install the black colored bolt and then install the remaining 5 bolts.
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(b) Install the flywheel housing under cover with the bolt.
Torque: 18 N·m (184 kgf·cm, 13 ft·lbf)
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10. CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY
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(a) Connect the transmission control cable with a new clip and nut.
Torque: 14 N·m (143 kgf·cm, 10 ft·lbf)
NOTICE:
When connecting the cable to the transmission control shaft lever, make sure the cable's L bracket faces the inside of the vehicle.
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11. INSTALL TRANSMISSION OIL COOLER ASSEMBLY (w/o Trailer Towing System)
12. INSTALL TRANSMISSION OIL COOLER ASSEMBLY (w/ Trailer Towing System)
13. CONNECT WATER BY-PASS PIPE ASSEMBLY
14. INSTALL HOSE HEAT PROTECTOR
15. INSTALL FRONT NO. 3 EXHAUST PIPE ASSEMBLY
16. INSTALL FRONT EXHAUST PIPE ASSEMBLY
17. INSTALL PROPELLER SHAFT ASSEMBLY
(a) Install the propeller shaft assembly
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18. INSTALL FRONT PROPELLER SHAFT ASSEMBLY
(a) Install the front propeller shaft assembly
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19. ADD ENGINE COOLANT
20. ADD TRANSFER OIL
21. ADD AUTOMATIC TRANSMISSION FLUID
Fluid type:
Toyota Genuine ATF WS
HINT:
Fill the transmission with the amount of fluid listed in the table below.
Standard Capacity:
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Repair
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Fill amount
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Transmission pan and drain plug removal
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1.7 liters (1.8 US qts, 1.5 Imp. qts)
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Transmission valve body removal
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4.3 liters (4.5 US qts, 3.8 Imp. qts)
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Torque converter removal
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5.4 liters (5.7 US qts, 4.8 Imp. qts)
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22. ADJUST AUTOMATIC TRANSMISSION FLUID
(a) Adjust automatic transmission fluid
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23. INSPECT FOR AUTOMATIC TRANSMISSION FLUID LEAK
24. INSPECT FOR TRANSFER OIL LEAK
25. INSPECT FOR ENGINE COOLANT LEAK
26. INSPECT FOR EXHAUST GAS LEAK
27. INSPECT SHIFT LEVER POSITION
28. ADJUST SHIFT LEVER POSITION
29. RESET MEMORY
(a) Perform the Reset Memory procedures (A/T initialization)
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